Product Catalog
Application Catalog
Four-column powder compaction hydraulic press
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Product Description
This series of four-column hydraulic powder compaction presses is primarily used for the compaction and forming of powdered materials. The equipment features a high-rigidity four-column structure and utilises a hydraulic system to provide stable pressure, enabling the compaction and forming of materials such as metal powders, magnetic materials and ceramic powders within the die. The equipment is characterised by precise pressure control, stable forming and high repeatability, making it suitable for the mass production of products such as permanent magnet materials, powder metallurgy components and ceramic products. Depending on the customer’s process requirements, the machine can be configured with automatic feeding, demoulding devices and a PLC control system to enhance production efficiency and product consistency.
Applications:
This series of hydraulic presses is suitable for the production of powder metallurgy products with multi-step and irregularly shaped structural components. It is also the ideal forming equipment for the production of powder products in industries such as rare-earth permanent magnets, electronic ceramics, magnetic materials, cemented carbides and composite materials.
Technical Specifications
Item | Unit | YTD79Z ‑40 | YTD79Z ‑63 | YTD79Z ‑100E | YTD79Z ‑200D | YTD79Z ‑315D | YTD79Z ‑500 | YTD79Z ‑630 | YTD79Z ‑800 | YTD79Z ‑1000 | YTD79Z ‑1500 | |
Nominal Force | kN | 400 | 630 | 1000 | 2000 | 31500 | 5000 | 6300 | 8000 | 10000 | 15000 | |
Return Force | kN | 100 | 135 | 160 | 360 | 450 | 750 | 850 | 1200 | 1200 | 1200 | |
Max. Slide Stroke | mm | 350 | 400 | 500 | 500 | 500 | 500 | 600 | 600 | 600 | 600 | |
Ejector Force | kN | 180 | 260 | 315 | 600 | 900 | 1400 | 1400 | 1800 | 1800 | ‑ | |
Blank‑holding Force | kN | 180 | 260 | 315 | 600 | 900 | 1400 | 1400 | 1800 | 1800 | ‑ | |
Max. Ejector Cylinder Stroke | mm | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | |
Max. Working Liquid Pressure | MPa | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 | 25 | |
Max. Daylight (Slide to Worktable) | mm | 900(Depends on die‑set size) | 1000(Depends on die‑set size) | 1300(Depends on die‑set size) | 1300(Depends on die‑set size) | 1500(Depends on die‑set size) | 1800(Depends on die‑set size) | 2000(Depends on die‑set size) | 2200 | 2200 | 2400 | |
Slide Speed | Fast Down | mm/s | 100 | 120 | 160 | 160 | 160 | 160 | 160 | 160 | 160 | 160 |
Slow Down | mm/s | 12‑25 | 12‑25 | 8‑16 | 8‑16 | 6‑15 | 6‑12 | 6‑12 | 4‑13 | 4‑10 | 5‑12 | |
Return | mm/s | 100 | 110 | 90 | 90 | 100 | 85 | 85 | 100 | 100 | 150 | |
Ejector Speed | Eject | mm/s | 50 | 55 | 45 | 55 | 50 | 45 | 50 | 65 | 1‑65 | ‑ |
Return | mm/s | 50 | 55 | 45 | 55 | 50 | 45 | 50 | 65 | 1‑65 | ‑ | |
Effective Table | Left‑Right | mm | 495 | 620 | 720 | 1000 | 1200 | 1200 | 1320 | 1500 | 1320 | 2000 |
Front‑Back | mm | 460 | 500 | 560 | 900 | 1120 | 1000 | 1200 | 1500 | 150 | 2000 | |
Feeder | Area | mm×mm | 250×200 | 250×200 | 300×300 | 300×300 | 350×300 | 400×300 | 400×300 | 450×400 | 450×400 | ‑ |
Stroke | mm | ‑ | ‑ | ‑ | ‑ | ‑ | ‑ | ‑ | ‑ | ‑ | ‑ | |
Die‑set Configuration |
| 2‑upper 3‑lower | 2‑upper 3‑lower | 2‑upper 3‑lower | 2‑upper 3‑lower | 2‑upper 3‑lower | 2‑upper 3‑lower | 2‑upper 3‑lower | 2‑upper 3‑lower | 2‑upper 3‑lower | ‑ | |
Total Motor Power | kW | 7.5 | 11 | 11 | 18.5 | 22 | 37 | 45 | 65 | 65 | 90 | |
Remarks |
| ‑ | Four‑column / Frame | Four‑column / Frame | Four‑column / Frame | Four‑column / Frame | Four‑column / Frame | Four‑column / Frame | Four‑column / Frame | Four‑column / Frame | ‑ | |
Special specifications can be individually designed and manufactured according to customer requirements
Optional Accessories:
Automatic powder feeding and supply system
Upper and lower centre auxiliary cylinders
Left and right-side auxiliary cylinders
Touchscreen industrial display
Displacement and pressure sensors
Die proportional floating device
Micro-retraction protection demoulding system
Mechanical positioning handle adjustment transmission mechanism
Die frames of various configurations
Performance Features
1. This series of hydraulic presses features process operations such as ‘automatic (manual) powder feeding, triple compaction and pull-down demoulding’, ensuring smooth degassing during the moulding of powder products and uniform product density.
2. The powder feeding height, demoulding position and compaction height are all mechanically positioned, with optional mechanical transmission mechanisms available to facilitate user adjustment, ensuring repeatable positioning accuracy and consistent performance.
3. The hydraulic system employs an integrated cartridge valve system, a precision oil filtration system and a water-cooling unit, prioritising flanged connections over hose connections to ensure stable machine operation, minimal impact and few potential leakage points; a combined high- and low-pressure pump supply reduces power consumption.
4. Centralised push-button control is utilised, offering multiple operating modes including adjustment, manual, semi-automatic and fully automatic, ensuring flexible and convenient operation.
5. It offers three demoulding methods—‘ejection demoulding’, ‘pull-down protection demoulding’ and ‘micro-retraction protection demoulding’—to accommodate the requirements of materials with varying properties and products of diverse shapes.
Applications
Permanent magnet materials include: neodymium-iron-boron magnets, ferrite magnets, and magnetic components for electric motors
Powder metallurgy components include: gear parts, structural components, and metal powder moulded parts
Ceramic products include: industrial ceramic components, electronic ceramic components, and precision ceramic parts
Keywords:
Four-column powder compaction hydraulic press
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