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YTD05C Series Automatic Wet-Type Hydraulic Press for Magnetic Materials
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Product Description
The YTD05C series of automatic wet-press hydraulic presses for magnetic materials is a range of specialised automated forming equipment developed specifically for the production process of ferrite permanent magnets. Designed with the characteristics of the magnetic materials industry in mind, this series of hydraulic presses is primarily used for the automatic compression moulding of wet-processed ferrite permanent magnets.
The equipment is suitable for the production of a wide range of high-performance ferrite magnetic products, including ring magnets, shim magnets, block magnets and custom-shaped permanent magnet products.
The equipment utilises an automatic wet-forming process, employing floating compression and a pull-down protection demoulding technique to enhance product density uniformity and moulding yield.
Featuring a high-rigidity structure, stable hydraulic control and an intelligent electrical system, the equipment meets the magnetic materials industry’s requirements for continuous, high-precision and high-volume production.
Technical Specifications
Item | Unit | YTD05‑100A | YTD05C‑100B | YTD05C‑125B | YTD05C‑125D | YTD05C-160 | YTD05C-250D | YTD05K-160 | YTD05K-250 | |
Nominal force | kN | 1000 | 1000 | 1250 | 1250 | 1600 | 2500 | 1600 | 2500 | |
Return force | kN | 100 | 100 | 140 | 250 | 200 | 250 | 200 | 250 | |
Eector force | kN | 400 | 400 | 400 | 1000 | 1000 | 1250 | 1000 | 1250 | |
Bank‑holding force | kN | 250 | 250 | 250 | 600 | 600 | 800 | 600 | 800 | |
Max. pressure of liquid | MPa | 25 | 20 | 25 | 20 | 20 | 20 | 20 | 20 | |
Max.slide stroke | mm | 500 | 500 | 600 | 400 | 600 | 500 | 600 | 500 | |
Max.stroke of knock out | mm | 150 | 200 | 250 | 150 | 200 | 300 | 200 | 300 | |
Max.daylight of blank holding slide | mm | 900 | 1100 | 1250 | 1130 | 1050 | 1370 | 1250 | 1500 | |
Slider stroke speed | Quick under | mm/s | 120 | 120 | 120 | 120 | 120 | 120 | 120 | 120 |
Slow under | mm/s | 6 | 15 | 12 | 15 | 13 | 12 | 13 | 13 | |
Fast suppression | mm/s | 1‑6(Adjustable) | 1‑15(Adjustable) | 1‑12(Adjustable) | 1‑15(Adjustable) | 1-13(Adjustable) | 1-12(Adjustable) | 1-13(Adjustable) | 1-13(Adjustable) | |
Slow suppression | mm/s |
| 0.5‑2(Adjustable) |
| 0.5‑2(Adjustable) | 0.5-2(Adjustable) | 0.5-2(Adjustable) | 0.5-2(Adjustable) | 0.5-2(Adjustable) | |
Micro suppression | mm/s |
| 0.05‑1(Adjustable) |
| 0.05‑1(Adjustable) | 0.05-1(Adjustable) | 0.05-1(Adjustable) | 0.05-1(Adjustable) | 0.05-1(Adjustable) | |
Return trip | mm/s | 60 | 160 | 100 | 95 | 110 | 120 | 110 | 110 | |
Piston extension speed | Goes against | mm/s | 16 | 38 | 38 | 25 | 22 | 25 | 22 | 25 |
Returns | mm/s | 24 | 50 | 55 | 50 | 45 | 40 | 45 | 40 | |
Effective work surface area | L‑R | mm | 720 | 720 | 1000 | 1000 | 1000 | 1200 | 1200 | 1500 |
F‑B | mm | 580 | 580 | 700 | 900 | 700 | 1200 | 1200 | 1500 | |
Total power | kW | 5.5 | 7.5 | 7.5 | 7.5 | 11 | 11 | 15 (To be confirmed) | 15 (To be confirmed) | |
Remarks |
| Four Pillars | Four Pillars | Four Pillars | Four Pillars | Four Pillars | Four Pillars | Fully automatic frame | Fully automatic frame | |
Special specifications can be individually designed and manufactured according to customer requirements.
| YTD05C-160 | YTD05C-250D | YTD05K-160 | YTD05K-250 |
|---|---|---|---|
| 1600 | 2500 | 1600 | 2500 |
| 200 | 250 | 200 | 250 |
| 1000 | 1250 | 1000 | 1250 |
| 600 | 800 | 600 | 800 |
| 20 | 20 | 20 | 20 |
| 600 | 500 | 600 | 500 |
| 200 | 300 | 200 | 300 |
| 1050 | 1370 | 1250 | 1500 |
| 120 | 120 | 120 | 120 |
| 13 | 12 | 13 | 13 |
| 1-13(可调) | 1-12(可调) | 1-13(可调) | 1-13(可调) |
| 0.5-2(可调) | 0.5-2(可调) | 0.5-2(可调) | 0.5-2(可调) |
| 0.05-1(可调) | 0.05-1(可调) | 0.05-1(可调) | 0.05-1(可调) |
| 110 | 120 | 110 | 110 |
| 22 | 25 | 22 | 25 |
| 45 | 40 | 45 | 40 |
| 1000 | 1200 | 1200 | 1500 |
| 700 | 1200 | 1200 | 1500 |
| 11 | 11 | 15 (待定) | 15 (待定) |
| 四柱 | 四柱 | 框架全自动 | 框架全自动 |
Optional Configurations
1. Automatic feeding mechanism
2. Air-cooled coil pack
3. Water-cooled coil pack for 100,000 ampere-turns and above
4. Magnetisation and demagnetisation system
5. Touchscreen industrial display
6. Displacement and pressure sensors
7. Die proportional floating system
Performance Features
1. Utilises a specialised wet pressing process, suitable for the production of ferrite permanent magnet materials.
2. Die floating control ensures more uniform force distribution across the material.
3. Employs a protective demoulding method to minimise product cracking, reduce scrap rates and accommodate complex magnet structures.
End Products and Application Areas
1. Production in the permanent magnet materials industry:
Ferrite magnetic rings, ferrite magnetic tiles, ferrite magnetic blocks
2. Applications in the motor industry:
Permanent magnet motor magnets, magnetic steel for small motors
3. Production in the electronics industry:
Speaker magnets, magnetic components for sensors, electronic magnetic parts
4. Applications in the new energy industry:
Magnetic components for new energy motors, high-performance permanent magnet assemblies
Keywords:
YTD05C Series Automatic Wet-Type Hydraulic Press for Magnetic Materials
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